Gregory Bender

Painting a Moto Guzzi yourself (DIY)

Moto Guzzi V700, V7 Special, Ambassador, 850 GT, 850 GT California, Eldorado, and 850 California Police models

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Thanks to Mark Johnson for sending me this information on how to paint a motorcycle yourself. In Mark's own words and photos:

I wanted to share my experience with painting the fenders on my 1973 Eldo and Inder sidecar without using a sprayer. (If you choose to spray, you may obtain the same results but I like this method better.) Using this technique, you can obtain a first-class paint finish that will rival anything a custom paint shop can produce. The project takes about a week, but you need only basic skills and the right procedure. You'll be shocked at the results - I was!

Equipment:

I wanted to change the color of the fender paint on my motorcycle and sidecar this technique, and the results were the same each time - super shiny, super smooth, and super tough finish. For the paint recipe you need the following:

Most of the items came from my local Home Depot store, with the exception of the brushing liquid and enamel hardener. Those I ordered on-line. Here's what my collection looked like:

Items you'll need for the roller paint project.
Items you'll need for the roller paint project.

Photo courtesy of Mark Johnson.

Rust-Oleum Marine Coatings Topside Paint (Gloss White).
Rust-Oleum Marine Coatings Topside Paint (Gloss White).

Photo courtesy of Mark Johnson.

Step 1. Prepare the fender for primer. So remove the fender and sand with wet/dry sandpaper, then fill any chips with glazing compound, etc. I won't tell you how to prepare the fender for primer - you can find that information on YouTube or elsewhere.

Step 2. Apply the primer. Follow the instructions on the can, but basically you want to apply several coats to build up enough material so you can sand it down later. I generally leave the final coat to dry overnight.

Step 3. Sand the primer. Now place the fender in a sink or similar container and start sanding with something like 240-400 grit wet/dry under running water. Water is essential because it will tell you how close you are to the end. When you first start out, your paint will look like this:

Water beads up before sanding starts.
Water beads up before sanding starts.

Photo courtesy of Mark Johnson.

Keep the water running a little and keep sanding until it looks like this:

When the water sheets like this across the entire fender, you're ready for paint.
When the water sheets like this across the entire fender, you're ready for paint.

Photo courtesy of Mark Johnson.

When you get one complete layer of water with no dry spots, you're finished.

Step 4. Mix up the paint recipe. You can mix this in a small tray or combine it in a paint can.

Once combined, the resulting mixture will have the consistency of milk. By the way, the hardener needs to be mixed in and allowed to activate for 30 minutes prior to the next step. TIP: Combine everything but the hardener in a jar so you don't have to make up the recipe for each coat.

Step 5. Roll on the paint. Roll on a thin coat using the high density foam roller. If it runs, the roller has too much paint. Thinner is always better. Wait 8 hours and then roll on another coat. The finish will look awful at this point.

Fender after the first day - it's supposed to look bad at first.
Fender after the first day - it's supposed to look bad at first.

Photo courtesy of Mark Johnson.

For the next five days you'll wet sand, roll on a coat, wait 8 hours, then roll on another coat.

Day 2: wet sand with 600 grit and roll on 2 more coats (looks slightly better now)

Day 3: wet sand with 800 and roll on 2 more coats (it gets easier and faster with each sanding)

Day 4: wet sand with 1000 and roll on 2 more coats (now starts looking really good)

Day 5: wet sand with 1200 and roll on 2 more coats (now starts looking great)

Day 6: wet sand with 1500 and roll on 2 more coats (now looks amazing)

Day 7: wet sand with 2000 and then polish with whatever works best for you.

Fender after final polishing.
Fender after final polishing.

Photo courtesy of Mark Johnson.

Couple of observations: I've had good results using a foam brush for the final 4 coats and even prefer the results compared to the roller. In truth, I didn't use each of the grits listed above. I probably went to 600, then 1000, then 2000. I've only painted fenders at this point, but originally I found this method being used to paint an entire car - so it might also work for fuel tank and trim as well. Good luck!